DS - AUTOMATED SHEET PROCESSING LINE

DS - AUTOMATED SHEET PROCESSING LINE

DS is designed for high-efficiency drilling and cutting with the possibility of automatic plate feeding and automatic part sorting on output. The sheet processing line is dedicated to heavy-duty structural steel applications such as high-precision fittings, gussets and endplates. The machine is designed for a high level of automation within the factory workflow as a time- and cost-effective production solution for certain types of flanged parts. The system can be optionally augmented by diverse sorting options, including robotic manipulators for part sorting and aiding in the following production step.

TECHNICAL DATA

Standard sheet dimensions 4 x 2 m, 6 x 2 m, 12 x 2 m
Material thickness range 3 - 40 mm
Max. number of tool stations 4
Max. thickness of material cut by plasma According to gripper capacity and plasma source
Max. thickness of material cut by oxyfuel According to gripper capacity
Bevel cutting yes (see accessories)
Pipe cutting no
Drilling and tapping up to Ø60 mm
Positioning speed max 62 m/min
Bidirectional repeatability 0.05 mm/m

Automated processing of flat materials for steel structures
The DS series offers a variety of automated processing options for flat materials. Besides drilling, straight cutting and bevel cutting for weld edge preparation up to 50", oxyfuel cutting, tapping, countersinking as well as scanning and marking are possible. The standard work area size is up to 6,000 x 2,000 mm.

DS-B: Automated drilling and marking of hollow profiles
The DS-B series, a special version of the DS machine, was designed for automatic dual drilling, tapping and micro-percussion marking of hollow profiles with square or rectangular cross-sections. The work area of the machine consists of a rotary drilling support with two turret heads for drilling up to 24 mm and tapping up to M12, each having 6 tool positions. The machine can process hollow sections up to 300 x 300 mm with a length of up to 12 m. Material loading, feeding and unloading are fully automated.

High degree of automation
As a time- and cost-efficient production solution, the DS series has a high degree of automation, Loading of plates into the cutting zone, unloading of processed parts as well as separation of residual material are fully automated. The modular design of the machine allows to customize the unloading process incl, sorting by robots. Moreover, the machine is operated by MicroStep's production management software CyberFab" Manager that can be interconnected with local ERP system.

DS is designed for high-efficiency drilling and cutting with the possibility of automatic plate feeding and automatic part sorting on output.




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