Succes Stories

Astrup AS achieved a major transformation in its logistics processes with Remmert’s fully automated storage and retrieval solutions. The central honeycomb storage system for sheet and long products, combined with AS/RS technology and PROWMS software integration, boosted order preparation performance by up to 200%. Labor requirements and overtime were reduced, while orders are now delivered faster, more securely, and with almost zero material damage. This modern logistics infrastructure has significantly enhanced Astrup’s competitiveness and customer satisfaction.

PBS Schreiner has completely transformed its intralogistics processes for aluminum and steel profiles with Remmert’s fully automated Honeycomb storage system. By eliminating forklift traffic, utilizing automated storage and retrieval (AS/RS) technology, and integrating WMS, warehouse capacity increased fourfold, and order picking times were reduced to 90 seconds. Material damage was nearly eliminated, while annual fuel savings of 30,000 liters and a reduction of 500 tons of CO₂ emissions were achieved. This sustainable logistics solution has significantly boosted PBS’s efficiency and service speed.

Framo recognized the need to modernize its existing warehouse and software infrastructure in line with increasing production volumes and expanding operations. Satisfied with the long-standing Remmert system, the company collaborated with Remmert again to develop a faster, safer, and more user-friendly solution based on the existing infrastructure. The new software enhanced efficiency in production, storage, and system monitoring, improved safety standards, shortened process times, and minimized human errors. Implemented quickly without halting production, the system provided Framo with a sustainable, flexible, and future-ready warehouse technology.

MISTAL Sp.z o.o. achieved a revolutionary transformation in steel pipe storage processes with the Remmert Honeycomb storage system and automated logistics solutions. Implemented without interrupting operations, this solution expanded the warehouse area to 2,400 m², created 2,520 storage locations, and increased order processing capacity to 35 per hour. With ERP integration, processes became fully automated, resulting in over 200% growth in order volume. This scalable and cost-effective system provided MISTAL with a robust infrastructure for sustainable growth.

2Cut GmbH achieved high efficiency in production and logistics processes with Remmert’s fully integrated sheet metal production and automated storage system. With a 431-pallet capacity, the system reduced warehouse space by over 50%, cut material transport time by 60%, and decreased machine idle time by 40%. ERP and WMS integration enabled real-time inventory tracking, making sheet metal production fully automated, flexible, and sustainable.

Peter Blau GesmbH achieved maximum storage capacity in a limited space with Remmert’s modular and expandable Honeycomb Storage System. Designed in compliance with earthquake regulations, the system provides high security, fast access, and superior product protection for valuable lead-free metals such as copper, brass, and bronze. With an SAP-ready infrastructure, material flow is optimized, and loading–unloading times are significantly reduced. Thanks to its expandable design, the warehouse is structured to seamlessly accommodate future growth needs.

DECCOS.A. implemented the Remmert automated warehouse system to optimize its logistics and storage processes in response to increasing production and sales volumes. Thanks to this honeycomb-structured system, high-capacity storage with 2,087 bins was achieved over an area of 2,160 m². With automated picking, transfer carts, and ERP–GMS integration, the hourly picking capacity was increased to 35, while product damage and labor requirements were significantly reduced. As a result, DECCOS.A. enhanced its logistics efficiency and gained a competitive advantage.

Suplacon aimed to optimize material flow in its laser cutting operations due to increasing production volumes and a shortage of skilled labor. To achieve this, a fully automated laser cutting center developed by Remmert was implemented. The solution integrates two BASIC Tower sheet storage towers with the LaserFLEX automation system, enabling automatic storage and management of both new and leftover sheets from previous operations. The dual-manipulator system, operating independently, combines two Trumpf laser cutting machines into a single automated center, allowing uninterrupted production. This setup enabled Suplacon to increase its laser cutting capacity by 40%, achieving a flexible, efficient, and sustainable production infrastructure.

Trenntec Melle has invested in a high-efficiency, scalable production infrastructure to enhance its competitiveness in metal cutting and expand its service portfolio. Offering laser, plasma, and oxygen cutting processes under a single roof, the company implemented an integrated solution with a Mazak 8 kW laser cutting machine and the Remmert LaserFLEX automation system to meet the growing demand for laser cutting. Thanks to the automatic sheet metal storage tower and loading-unloading system, Trenntec can operate uninterrupted production even during night shifts with minimal personnel. This scalable, future-ready investment has shortened delivery times, increased operational efficiency, and positioned Trenntec as a strong player in the metal cutting industry.

Siloanlagen Achberg has set an exemplary success story in the industry through its transformation from traditional metalworking to automated metal storage and inter-logistics solutions. Responding to increasing demand and complex customer requirements, the company embraced automation and, through its collaboration with Remmert, developed flexible, modular solutions compatible with various machine manufacturers. Innovative applications, such as the 90-degree rotating SME Lager system, have enabled high-tonnage, segregated material storage in limited spaces. This approach has positioned Siloanlagen Achberg as a leading company in metal storage and production processes, delivering high efficiency, fast material flow, and customer-focused solutions.

Nobels BV has enhanced its laser cutting processes with advanced automation to meet the growing production volume and efficiency requirements in agricultural and horticultural machinery manufacturing. During the setup of the new production facility, the laser cutting line was fully automated using the Remmert LaserFLEX system and two BASIC Tower sheet storage towers. Separate storage towers for raw and cut sheets enable the laser machine to operate continuously, maintaining high performance even during night shifts. This modular and scalable solution has optimized Nobels BV’s material flow, achieving up to a 200% increase in efficiency in laser cutting.

FOXCONN CZ s.r.o. reached the limits of its manual processes in the face of increasing production volumes and complex operations. Through the implementation of Remmert automation and warehouse solutions aligned with its Industry 4.0 vision, the facility achieved high production speed, full traceability, and sustainable operational efficiency. This transformation has significantly strengthened Foxconn CZ’s competitiveness in the European market.

Metallbau Striegel invested in the MicroStep AquaCut combined waterjet–plasma cutting system to meet increasing production demands and operational efficiency goals. This solution, which integrates waterjet, plasma, and pipe cutting technologies in a single machine, streamlined production processes and provided the company with high capacity, flexibility, and a competitive advantage.

Kammerer Tankbau combined sheet, pipe, and dome processing in a single machine with the MicroStep MG series plasma cutting system, gaining speed, flexibility, and precision in tank production. Production time was significantly reduced compared to manual cutting.

Industrias Trimar SL, one of Spain’s leading contract cutting companies, invested in the MicroStep MG series 3D plasma cutting system to respond to increasing customer demands more quickly, flexibly, and cost-effectively. With automatic bevel preparation, multiple cutting technologies, and high process reliability, the company reduced manual labor, shortened delivery times, and significantly lowered production costs.

STF Maschinen- und Anlagenbau GmbH has integrated sheet, pipe, and profile processing into a single system with the MicroStep DRM fully automated cutting center. With automated cutting of sheets up to 180 mm, HEB 1000 profiles, and Ø 700 mm pipes, production efficiency has increased, manual operations have been eliminated, and high precision has been achieved.

Ivens increased efficiency and quality in large-diameter tank production by processing steel sheets up to 50 mm with high precision using the MicroStep CombiCut plasma cutting and marking system. With the next-generation bevel cutting and digital production management, manufacturing processes have been fully optimized.

Belgian metal supplier Leo Vervisch invested in a MicroStep MG series CNC cutting machine to respond more quickly to the increasing demand for large, angled, and curved cuts. With a 12-meter-long table and a plasma–oxy-fuel combination, the company brought specialized cutting operations in-house without outsourcing. This investment shortened delivery times while significantly enhancing Leo Vervisch’s operational flexibility and supplier strength.

Binder+Co has started processing large-format sheets with high precision and minimal space requirements using the MicroStep MSF Max C fiber laser cutting system. With a 6 kW fiber laser, a movable safety enclosure, and automated systems, production efficiency and flexibility have been enhanced.

Bono Steel, by investing in the MicroStep CombiCut CNC plasma–oxy-fuel cutting system, has accelerated its production processes, improved cutting quality, and enabled one-stop solutions for customers with shorter lead times. This advanced system, suitable for 24-hour shift operations, allows the company to perform high-precision cutting and automatic bevel preparation on various materials, including stainless steel, significantly enhancing its competitiveness.

Xuancheng Valin Precision Technology achieved high precision and process reliability in elevator and steel construction production with the MicroStep ProfileCut beam and profile cutting system. With the 120° plasma bevel unit and laser scanning technology, cutting quality and weld preparation were brought to an exceptional level.

JOEST has started producing complex and custom parts with high precision by combining 3D plasma and 3D oxy-fuel bevel cutting in a single machine using the MicroStep CombiCut system.

This content covers the project-based solution of the battery-powered transfer cart with a welding rotator, developed to safely transport and rotate bulky and oval-shaped tankers while eliminating crane collisions.

The 60-ton capacity mold transfer vehicle developed for the automotive industry enables the safe, fast, and controlled transportation of heavy body molds to press machines. With its robust structural design, high maneuverability, and remote-controlled operation system, it delivers maximum efficiency and top-level occupational safety in high-intensity production environments.

The 50-ton capacity transformer transfer cart developed for the energy sector enables the safe transportation of heavy and sensitive equipment indoors and outdoors without the use of cranes. Thanks to its specially designed hydraulic lifting system, weather-resistant body structure, and vibration-minimizing transport mechanism, it delivers high safety, operational efficiency, and cost advantages.

The Straddle Carrier system enables the safe, flexible, and efficient transportation of heavy loads in port and heavy industry operations by reducing dependence on fixed infrastructure. Thanks to its high maneuverability, stable load-handling structure, and electric/hybrid drive system, operation times are shortened while costs and emissions are reduced.

Synchronized 50-Ton Capacity Transfer Carts enable the safe transportation of sensitive reinforced concrete structures within the factory without the use of cranes. Thanks to special hydraulic lifting systems and advanced synchronization technology, multiple transfer carts can carry the same structure in a balanced and controlled manner. This solution provides maximum safety, stability, and operational efficiency for high-tonnage and sensitive loads.

The 50-ton capacity mold transfer vehicle developed for the manufacturing sector enables the safe transportation of heavy molds in narrow spaces and on inclined surfaces. With its high maneuverability, remote-controlled operation, and ergonomic design, it enhances workplace safety while maximizing operational efficiency.

Bu vaka çalışması, enerji depolama sistemleri (BESS) için geliştirilen 50 ton kapasiteli, akülü ve hidrolik kaldırmalı transfer arabasının; vinç bağımlılığını azaltan, hassas konumlandırma sağlayan ve intralojistik süreçleri optimize eden mühendislik çözümünü ele almaktadır.

The 5-ton capacity hot profile transfer cart developed for the metal manufacturing sector enables the safe, fast, and ergonomic transportation of high-temperature, thin, and long profiles between production lines. Thanks to its thermally insulated body structure, product-specific geometry, and remote control system, occupational safety and operational efficiency are significantly enhanced.

This content addresses the project-based application of a 32-ton capacity battery-powered transfer cart developed for the safe, stable, and controlled transportation of concrete kiosks used in the energy sector in outdoor environments. The solution increases operational safety with its design suitable for harsh weather conditions and high load capacity, while its fully electric and environmentally friendly structure reduces crane dependency and provides efficiency, continuity, and cost advantages.

This case study examines the 30-ton capacity front-wheel steering transfer cart developed for transportation operations that require high maneuverability in confined spaces, along with the operational advantages it provides.

A 30-ton capacity rail-guided coil transfer cart equipped with a hydraulic lifting system is an advanced solution designed for the safe and high-precision handling of steel coils. With its autonomous operation infrastructure, sensor-supported safety system, and custom-built dimensions, it enhances efficiency and operational safety in industrial facilities.

Our 30-ton capacity transfer cart with a hydraulic lifting system is a battery-powered solution with high maneuverability, specifically developed to ensure the safe and vibration-free transportation of liquid chemical loads. It is an ideal choice for sensitive and high-capacity load transfer in industrial facilities.

A 30-ton capacity coil transfer vehicle for the iron and steel industry was developed to ensure the safe, fast, and efficient transportation of coils both inside the factory and in outdoor areas. Its fully electric system with autonomous infrastructure eliminates crane-dependent manual handling processes, significantly improving occupational safety. With a durable structure designed for heavy industrial conditions and a special V-shaped deck handling mechanism, coils are transported in a stable and controlled manner, delivering higher operational efficiency and substantial time savings.

A 30-ton capacity vehicle cabin transfer cart developed for the automotive industry enables the safe, fast, and ergonomic transportation of large and heavy vehicle cabins within the factory. Its 10-meter-long wide transport platform, high-strength structural design, and user-friendly control systems significantly enhance operational efficiency.

A 25-ton capacity battery-powered steel coil transfer cart offers a superior intralogistics solution by ensuring safe, fast, and efficient transportation in areas without crane access. It reduces costs and increases operational efficiency in in-plant heavy-load handling.

FADA’s 25-ton capacity die transfer cart is an innovative solution that enables the safe and controlled transportation of press dies in confined production areas, offering high maneuverability.