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CNC Cutting & Bending Machines

CNC Cutting and Bending Machines
Enhancing Production Precision and Efficiency

CNC cutting and bending machines provide advanced manufacturing solutions for the precise cutting and forming of sheet metal. With automatic and semi-automatic operating capabilities, they ensure consistent quality, minimal material waste, and high production efficiency. Designed for seamless integration into production lines, these systems optimize manufacturing processes by combining laser, plasma, or punch cutting with press brake bending operations.

Solutions

MG
Multifunctional Cutting and Drilling Machine

The MG Series is MicroStep’s top-tier CNC cutting solution, designed for long-term industrial use and meeting the highest standards of precision, performance, and ease of operation. These machines offer a wide range of applications, including plasma and oxy-fuel bevel cutting, pipe, profile, dome, and elbow cutting, as well as drilling with automatic tool change. They also support sheet positioning via laser sensor or CCD camera, along with inkjet or micro-percussion marking. A special high-gantry version enables oxy-fuel cutting of materials up to 250 mm thick.

DRM
CNC Dome and Sheet Cutting Machine

The DRM is a heavy-duty CNC cutting machine designed for a wide range of dished head, plate, and pipe applications. Its robust gantry structure allows vibration-free operation of heavy equipment such as automatic oxy-fuel triple torches and a 120° rotating unit with a 1.5 m Z-axis stroke for cutting complex 3D shapes. In addition to plate and pipe cutting, the DRM offers specialized solutions for dished heads, including trimming, cutting, opening creation, weld edge preparation, and processing of inverted heads. When combined with the mScan software, the integrated 3D scanner adjusts cutting paths according to the actual surface geometry of the dished heads, ensuring exceptional spatial accuracy in 3D cutting operations.

DRM Max
CNC Cutting, Drilling and Milling Machine

The DRM Max is a heavy-duty CNC cutting, drilling, and milling machine designed for core applications in offshore structures, wind energy, heavy shipbuilding, columns, reactors, and heavy machinery manufacturing. The machine features a dedicated sub-gantry for drilling and milling operations, equipped with two powerful spindles capable of machining up to 750 mm along the X-axis. Its robust construction enables heavy-duty operations such as drilling up to Ø70 mm, large-diameter hole machining, surface milling, pocket and slot milling, edge milling, tapping, and counterboring. In addition, the DRM Max can be equipped with other accessories from the DRM series, enabling plate, pipe, beam, and dished head cutting applications within a single integrated system.

CombiCut
Multifunctional Drilling and Cutting Machine

This robust and high-precision CNC machine is specifically designed for high-performance, multi-shift plasma and oxy-fuel cutting operations. It is capable of cutting steel materials of various thicknesses and supports bevel cutting using dual rotating oxy-fuel torches or plasma heads. The system allows simultaneous cutting with more than 10 torches, drilling up to Ø 40 mm, inkjet or micro-percussion marking, as well as pipe and dome processing operations, making it a highly versatile solution for heavy-duty industrial applications.

MasterCut
High Definition Plasma Cutting Machine

The Mastercut is a versatile CNC cutting machine designed for use in a wide range of applications, from small workshops to large-scale industrial facilities. Its entry-level configuration features X-axis rails suitable for fully automatic oxy-fuel cutting or conventional plasma cutting, while its modular design allows expansion to high-precision plasma applications such as pipe, profile, and elbow cutting, as well as marking operations. The machine is available in two configurations—either with linear guides or X-axis rails—offering flexibility to meet different production requirements.


CNC cutting and bending machines are widely used across many industries thanks to their ability to perform high-precision operations such as sheet and pipe cutting, dome cutting, 2D laser cutting, bevel cutting, drilling, tapping, countersinking, milling, marking, and surface scanning on a single platform. These machines play a key role in sectors such as metal processing, machinery manufacturing, automotive, defense, shipbuilding, energy, steel construction, and heavy industry by delivering fast production, consistent quality, low material waste, and high dimensional accuracy. With advanced CNC technology, complex geometries, angled cuts, and multi-step operations can be completed without manual intervention, significantly improving production efficiency while reducing costs.



All-in-One Solutions

MG – Cutting and Punching Machine

The MG series consists of high-end CNC cutting machines developed for industrial use, delivering outstanding precision and performance. They support a wide range of applications, including plasma and oxy-fuel bevel cutting; pipe, profile, dome, and elbow cutting; automatic tool-changing punching; plate positioning with laser sensors or CCD cameras; and inkjet or micro-percussion marking.

DRM – Dome and Sheet Cutting Machine

A rigid gantry structure provides vibration-free, high-precision 3D cutting with automatic oxy-fuel multi-torches, a 120° rotating head, and a 1.5 m Z-axis stroke. For specialized applications such as dome trimming, opening cuts, and weld bevel preparation, superior accuracy and high-quality results are achieved through cutting plans adapted to the actual surface using an integrated 3D scanner and mScan software.

DS-B – Automated Drilling Machine

DS-B is designed for simultaneous drilling and tapping of hollow profiles from two surfaces. It operates with a rotary machining unit featuring two turret drilling heads, each equipped with six tools. Profiles are clamped by a gripper and measured with a laser scanner, enabling simultaneous machining from two opposite faces to significantly reduce cycle time and increase productivity.





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CNC machines are systems that provide computer-controlled manufacturing. They convert commands from design software (CAD/CAM) into G-codes to perform cutting, bending, drilling, and profiling operations automatically and with high precision. This increases production speed, reduces error rates, and makes repetitive tasks more efficient. CNC machines also minimize operator errors and consistently deliver the same quality.

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Every CNC machine requires regular maintenance, which is critical for long-lasting and consistently efficient operation. Tasks such as periodic lubrication, calibration, and inspection of sensors and control systems should be performed. However, well-designed CNC machines are built to operate with minimal maintenance, and maintenance costs are generally more predictable and manageable compared to production downtime and manual equipment expenses in most operations.

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CNC machines can process a wide variety of materials. Metals such as steel, stainless steel, and aluminum, as well as composites, plastics, and special alloys can all be handled by CNC cutting and bending machines. Precision depends on the technology used, the control unit, and the quality of the tools; typically, CNC machines operate with very tight repeatable tolerances, enabling high-quality production.



Fully Automatic and Multi-Functional CNC Solutions in a Single Machine


Motor Görseli

DS and DS-B Series

  • Cutting, drilling, tapping, countersinking, and marking operations are all performed on a single machine.
  • Work steps are reduced, eliminating the need for manual operations and transferring parts between multiple workstations.
  • Fully automatic processes are achieved through automatic tool changes and seamless transitions between technologies.
  • Capable of drilling Ø 4–70 mm and tapping up to M33 for large and thick parts.
  • Versatile integration with plates, profiles, beams, domes, and processes such as plasma, oxygen, laser, and water jet cutting.
  • High precision ensured by ACDB automatic calibration, internal/external cooling, and accurate countersink measurement.
  • Single machine investment saves both cost and floor space.

Result : Faster, more precise, and fully automated production processes.

Kumanda Görseli

Oxygen Bevel Cutting for Thick Materials

New Application Areas

  • The oxyfuel technology integrated into the rotary bevel head is ideal for thick materials and complex contours requiring multiple bevel cuts.

Quality and Durability

  • With ACTG® technology, kinematic errors are automatically compensated, ensuring reliable, low-maintenance cutting performance over the long term.
  • Conventional triple torches are suitable for internal bevels and high-angle cutting (up to 50°, material thickness 80–100 mm).

Oxyfuel Rotator Advantages

  • Thanks to the 5-axis rotary bevel head with up to 67° tilt, internal/external and multi-bevel contours (Y, X, K) can be processed. Maximum material thickness increases to 120–200 mm. With ABP, additional bevel cuts are fast, low-waste, and gas-efficient.

Additional Bevel Processing (ABP)

  • The part is first cut straight and then positioned appropriately; clean and precise bevels can be achieved up to approx. 250–300 mm thickness. Less gas consumption, fast cutting, high quality, and all operations completed on a single machine.
Motor Görseli

Increased Production Efficiency and Automation

MicroStep CNC machines reduce production time and costs by automating material flow. Multiple cutting and handling systems can be integrated into a single production line. Thanks to the modular design, the system can quickly adapt to different production projects and meets customized manufacturing requirements such as “lot size 1”.

Fully Automated Material Flow

  • Shuttle and loop table systems automate loading, unloading, and material handling processes.
  • Full control is ensured with MSLoad and MSTower systems.

Productivity and Cost Benefits

Through automation:

  • Process steps, material handling, and labor time are significantly reduced.
  • Production becomes faster, more efficient, and fully transparent.
Kumanda Görseli

Bevel Cutting and Automatic Weld Edge Preparation

Advantages

  • Significant savings in production time and increased capacity
  • High accuracy and repeatable cutting quality
  • A fast and cost-effective alternative to robots for 3D parts (pipes, domes, profiles)
  • Ability to combine different cutting technologies within a single production plan (e.g. plasma + waterjet)
  • Easy and intuitive operation with the user-friendly iMSNC control system

Key Features

  • Direct and Additional Bevel Cutting (DBP & ABP): Flexible bevel creation directly during cutting or as a secondary operation
  • ITH – Intelligent Torch Holder: Provides collision protection and unlimited rotation for safe and precise processing
  • ACTG – Automatic Calibration: Reduces setup time from hours to minutes while ensuring high precision
  • ABC – Adaptive Bevel Compensation: Automatically corrects deviations in torch angle
  • STHC – Smart Torch Height Control: Guarantees correct torch height during 3D bevel cutting
  • Maximum bevel angles: Plasma 52°, Laser 45°, Oxyfuel 65°, Waterjet 45°

Integrated Cutting and Processing Applications


Technical Features



Smooth and Precise Positioning
More stable and vibration-free operation with an extended X-axis.

Long Lasting, Low Mainteance Planetery Gears
Planetary gear systems provide long service life and low maintenance requirements.

Stiff Gantry Beam Design
Enhanced structural rigidity ensures cleaner and more precise cutting.

Fully Automatic Drilling, Tapping and Milling
Automatic drilling, tapping, and milling in a single setup.

Superior Reliability
Long-lasting and uninterrupted operation in demanding production environments

Additional Beveling Process
High-precision angled cutting with an endless rotator.