+90 264 275 20 01   info@fadexim.com.tr

Positioner & Rotating Solutions

Positioners and Rotation Systems
for Heavy and Complex Workpieces

Our rotation and positioning systems are designed to provide maximum control, safety, and ergonomics during the manufacturing of heavy, large-scale, and geometrically complex workpieces. These solutions include application-specific rotators, chain- and rope-driven turning systems, and high-capacity welding positioners that enable precise positioning of components at the optimal working angle. By improving accessibility and stability during welding, assembly, and machining operations, they help reduce production time, enhance weld quality, and increase operator safety. These systems offer customized solutions for industries such as machinery manufacturing, heavy industry, steel construction, shipbuilding, energy, and rail systems, enabling the safe and precise handling of tanks, frames, tower sections, steel structures, and large cylindrical components.

Solutions

Welding Positioners
(WP)

Rotation and Positioning Systems are designed to provide smart, flexible, ergonomic, and safe solutions for handling heavy and geometrically complex workpieces. This product range includes rotators, chain-driven rotation systems, wire-rope rotation systems, and welding positioners that ensure precise positioning and efficient workflow. With their ergonomic and reliable design, these systems offer customized solutions tailored to meet a wide range of rotation and positioning requirements.

Chain Rotator
(CR)

These innovative systems optimize welding operations by enabling continuous and precise edge formation throughout the entire process. Designed with easily adjustable height settings and a robust structure, these rotators ensure smooth operation, operator comfort, and high performance. Enhance your welding efficiency with our reliable Chain Rotators, engineered for durability, precision, and productivity.

Self-Align Rotators
(SAR)

The ultimate solution for variable-diameter components. These rotators are the ideal choice for efficiently handling cylindrical parts such as tanks, pressure vessels, wind turbine tower sections, boilers, silos, and fuel drums, providing reliable and precise rotation for a wide range of applications.

Standard Rotators
(SR)

Get welding positioners tailored to your specific requirements easily. Our product range includes 360° welding positioners. We offer manipulators with capacities ranging up to 40 tons, catering to diverse needs.






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Yes, modern positioner systems are designed to work fully integrated with automation infrastructures and robotic welding cells. With PLC-controlled architecture, servo motor drives, and precise speed adjustment systems, synchronization between the positioner and the robotic arm is achieved. This synchronous operation enables a consistent rotational speed, particularly in circumferential welding applications. Stable and controlled movement improves weld seam quality, reduces spatter, and ensures high repeatability in production. Additionally, programmable control systems allow position settings to be saved for different part types, enabling quick production transitions.

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Maintenance requirements for positioner and rotating systems are regular but manageable. To ensure long-lasting and safe operation, bearings, gearboxes, and gear mechanisms should be periodically inspected, lubrication performed, and the electrical control panel reviewed. In systems built with high-quality components, maintenance costs are generally low, and considering the increase in production efficiency, the return on investment is very quick. Planned maintenance helps largely prevent unexpected failures and production downtime.

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Standard positioners offer cost-effective and readily available solutions for general production needs. However, for large, heavy, or unbalanced workpieces, custom-designed systems may be more suitable. Custom engineering solutions allow balancing according to the workpiece’s center of gravity, the design of special tables and clamping systems, and enable multi-axis movement. This enhances both operator safety and production quality. When making the right choice, not only load capacity but also workpiece geometry, required rotation speed, and automation integration should be considered.



Ergonomic, Safe, and Durable


Motor Görseli

System Advantages

Versatile Welding Positioners are designed to join and assemble long and large workpieces by welding across a wide range of applications. They offer significant ergonomic benefits and enhanced safety features, while their robust, purpose-built designs provide exceptional flexibility for integration into any production line.

This versatile system supports both manual and automatic control options and can be seamlessly integrated with ERP systems to achieve higher productivity and optimized workflows.

  • Enhanced safety
  • Ergonomic design
  • Improved welding quality
  • Repeatable welding and assembly processes
  • Minimal maintenance requirements, even under continuous heavy-duty operation
  • Cost reduction and profit maximization opportunities

Result : Safer, more robust, and longer-lasting machines.

Kumanda Görseli

Enhanced Functionality and Precision

This product consists of integrated chain drive systems, an electrical control panel, and a remote-controlled operator unit, prioritizing exceptional functionality along with superior structural protection.

Operators can easily rotate workpieces clockwise and counterclockwise, enabling precise alignment. Vertical adjustment allows the workpiece to be positioned at the desired height for welding operations. The system includes two drive units that can be expanded according to application requirements and load capacities.

Control Methods

  • Remote-controlled pendant with a 5-meter cable
  • Automatic closing of chain arms after loading
  • Robust chain and sprocket construction
  • Gearbox mechanisms with automatic locking system
  • Brake motors
Motor Görseli

Standard and Optional Features

Standard Features
  • Rollers that absorb vibrations and shocks
  • Automatic diameter adjustment
  • Adjustable rotation speed
  • Cable / remote-controlled operation
  • Brake motors
Optional Features
  • Specially designed rollers for high-temperature applications
  • Axis support
  • Digital speed indicator for monitoring rotation speed
  • Clutch system for handling high-tonnage workpieces

Areas of Application

Rotation and Positioning Systems provide smart, flexible, ergonomic, and safe solutions for rotating heavy and geometrically challenging workpieces. This product range includes turning rolls, chain-driven rotation systems, and welding positioners that precisely position workpieces and accelerate workflow. With their ergonomic and reliable design, these systems offer tailored solutions to meet a wide range of rotation and positioning requirements.

Kumanda Görseli

Efficiency and Safety

Optimize your production processes with our durable, powerful welding positioners designed to perform reliably in any working environment.

Key Advantages

  • 100% steel construction for high strength and long service life
  • Reliable performance under demanding operating conditions
  • Adjustable rotation speeds for precise positioning
  • High-angle rotation capability for easier and more efficient welding operations
  • Controlled workpiece manipulation to enhance operator safety

Wide Product Range

  • Heavy-duty cradle-type positioners for large and heavy loads
  • Free-standing welding positioners with load capacities of up to 40 tons
  • Versatile clamping and accessory options adaptable to different workpiece sizes

Customized Solutions for Welding and Production Lines

Fadexim provides welding and production automation solutions with deep expertise across six different industries on a global scale. Technologies designed specifically for the needs of each sector enhance production quality while maximizing efficiency.

Wind Energy

Construction Machinery

Shipbuilding

General Manufacturing

Oil and Natural Gas

Energy


Applications



Wind Energy Industry
Manufacturing of tower, foundation, and infrastructure components

Heavy Industry and Construction Machinery
Welding of chassis and structural components for construction machinery

Shipbuilding and Shipyard Industry
Panel manufacturing, block fabrication, and welding of pipes and T-beams

General Manufacturing
Manufacturing of heavy and geometrically complex workpieces

Oil and Natural Gas
Manufacturing of pressure vessels, tanks, piping, and process equipment

Energy
Manufacturing of boiler tubes, membrane walls, pressure vessels, and auxiliary equipment